Scientific Paper / Artículo Científico |
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https://doi.org/10.17163/ings.n22.2019.03 |
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pISSN: 1390-650X / eISSN: 1390-860X |
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EVALUATION OF TURBULENCE MODELS FOR
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EVALUACIÓN DE MODELOS DE TURBULENCIA PARA EL FLUJO DE AIRE EN UNA TOBERA |
San Luis B. Tolentino Masgo1,*,2 |
Abstract |
Resumen |
In gas flows at supersonic
speeds, shock waves, flow separation and turbulence are produced due to
sudden changes in pressure. The behavior of the compressible flow can be
studied by experimental equipment or by numerical methods with codes of the
computational fluid dynamics (CFD). In the present work, the air flow is
simulated in a 2D computational domain with the ANSYS-Fluent code version
12.1 for the geometry of a planar nozzle, using the Reynolds averaged
Navier-Stokes (RANS) equation, with the objective of evaluating five
turbulence models: SST |
En los flujos de gas a velocidades supersónicas se producen
ondas de choque, separación del flujo y turbulencia debido a cambios
repentinos de la presión. El comportamiento del flujo compresible se puede
estudiar mediante equipos experimentales o por métodos numéricos con códigos
de la dinámica de fluidos computacional (DFC). En el presente trabajo, el
flujo de aire se simula en un dominio computacional 2D con el código
ANSYS-Fluent versión 12.1 para la geometría de una tobera plana, utilizando
la ecuación de Navier- Stokes de número de Reynolds promedio (NSRP), con el
objetivo de evaluar cinco modelos de turbulencia: SST |
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Keywords: Air flow, turbulence models, Shock wave, Static pressure, Planar nozzle, supersonic speed. |
Palabras clave: flujo de aire, modelos de turbulencia, onda de choque, presión estática, tobera plana, velocidad supersónica.
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1,* Departamento de Ingeniería Mecánica,
Universidad Nacional Experimental Politécnica “Antonio José de Sucre” Vice-Rectorado
Puerto Ordaz, Bolívar, Venezuela. Corresponding author: sanluist@gmail.com
2Grupo de Modelamiento Matemático y Simulación Numérica, Universidad Nacional de Ingeniería, Lima, Perú.
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Received: 24-02-2019, accepted after review: 13-05-2019 Suggested citation: Tolentino Masgo, S. L. B. (2019). «Evaluation of turbulence models for the air flow in a planar nozzle». Ingenius. N._ 22, (july-december). pp. 25-37. doi: https://doi.org/10.17163/ings.n22.2019.03.
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Experimental studies of the behavior of compressible flow at supersonic speeds, are carried out in nozzles with different geometries in the divergent cross section, namely circular, oval, and rectangular among others. When a sudden change in pressure occurs in the divergent section of the nozzle, a shock wave is produced which causes that properties of the fluid such as temperature, velocity, density, among others, vary as a consequence of decompression and compression of the flow. The Mach number is the dominant parameter in the analysis of this type of flow. Schlieren technique is a manner to obtain the shape of the shock wave, the turbulences and the separation of the flow from the nozzle walls. Such technique is recurrently employed in the field of high velocity flow, and was proposed by the German physicist August Topler in 1864 [1], who was the first to visualize the shape of the wave. It uses an optical process to capture images of the variation of the density. The images and physical parameters of the compressible flow that are obtained in the lab, are of great importance to know its nature when subject to different variations of pressure and temperature. The magnitude of the physical parameters are obtained by direct observation, and the magnitude of other thermodynamic properties are obtained using empirical equations or mathematical models. In the literature there are works reported about the limit layer of compressible flow [2]; the limit layer with different conditions of pressure gradient [3]; normal and oblique shock waves, Prndtl-Meyer expansive waves [4, 5] and turbulence [6]. The behavior of compressible flow can be reproduced using computational fluid dynamics (CFD) codes [7, 8], which employ mathematical models of governing equations and turbulence models [9] coupled in the equation of momentum. Among the different geometry of laboratory experimental nozzles, it has been chosen to study the compressible flow for a flat nozzle. Figure 1 shows an image of its geometry (Hunter [10]). Based on the one-dimensional theory, the flat nozzle shown in the image has a mean angle of 11.01° in the divergent section, which is considered to be out of design with respect to its geometry. This nozzle was designed for a pressure relationship rp=8.78 at the outlet of the divergent section, for a Mach number 2.07 and a pressure of 102.387 kPa (14.85 psi ) at the inlet of the convergent section, for a stagnation temperature of 294.444 °K (530 °R) in the throat, for a Reynolds number 3, 2 × 106 [10]. It can be pointed out that the mean angle of design of the divergent section for conic nozzles is typically in the range 12-18_ [11], and the same principle applies for flat nozzles.
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Figura 1. Photograph of a convergent-divergent flat nozzle(Hunter [10]).
Hunter [10] reported experimental results of static pressure measured at the wall of the flat nozzle, for the range of pressure relationship rp = 1.255 − 9.543. In addition, the flow of air was simulated for the geometry of the flat nozzle, using three turbulence models, namely Shih-Zhu-Lumley (SZL) [12], Gatski-Speziale (GS) [13] and Girimaji [14], which were compared with the experimental data of pressure for rp = 3, and themodel SZL showed the best results. Balabel
[15] simulated the flow for the geometry of the flat nozzle [10], with the
turbulence models standard k−e [16], extended k−e [17],
v2−f [18], realizable v2 − f [19], SST k − Besides,
the geometry of the flat nozzle [10] was also used by Toufique [22], who
simulated the flow with the standard k − Other relevant works for flat nozzles with different dimensions than the flat nozzle studied by Hunter [10], are now mentioned. Forghany et al. [24] conducted a 2D computational research of the aerodynamic effects in the vectorization of the thrust by fluid, observing that the free flow reduces the vectorization performance and the thrust efficiency, compared to the static condition without wind. Shimshi et al. [25] used experiments and 2D simulations to study the flow separation for a high Mach number in the divergent section, and found that the transition to the asymmetric separation resulted in the jet joining the nozzle wall, and the inverse transition is accompanied by a hysteresis effect. Arora et al. [26] conducted experiments for the flow in a nozzle with double divergent section, observing that the angle between the two sections influences the structure of the collision.
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Sivkovik et al. [27] conducted experiments and 2D simulations of the flow under vector control, aiming to establish a methodology of the geometry of the flow. Martelli et al. [28] simulated for an asymmetric 3D flow, and reported the instability of the collision and the frequency of the characteristics. Kostic et al. [29] simulated the 2D flow for the vector control of the thrust with different positions, obtaining the direction of the thrust force and losses. Verma et al. [30] studied the unstable nature of the structure of the collision, and the results showed that the fluctuations of the pressure on the wall are accompanied of a resonance, and that the tones of such resonance ted to disappear as the pressure relationship increases and the limit layer experiments a transition. In this work, the behavior of the flow of air in an experimental flat nozzle is simulated in a 2D computational domain [10] for five turbulence models, in order to evaluate and determine which of them produces numeric results closer to the available experimental data of static pressure and shape of the shock waves, reported in the work by Hunter [10] for rp = 2.008 and rp = 3.413. In addition, the mathematical fundamentals, simulation results and comparison with experimental data are also presented, as well as the comparison of the numerical and experimental shapes of the shock waves. At last, the conclusions of the analysis conducted are exposed.
2. Materials and methods
2.1. Mathematical fundamentals
The four equations of fluid dynamics that govern stationary flow are the mass conservation equation
Where the tensor of tensions
is expressed as For compressible flow, the relation of pressures and temperatures as a function of Mach number M are given by
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respectively,
where the parameters are total pressure P0, total
temperature T0, Mach number M =
The variation of the viscosity of gases as a function of temperature can be approximated according to Sutherland law as [5].
where μ0 = 1, 716 kg/(m.s), is the reference viscosityia T0 = 273, 11 K, is the reference temperature and S = 110, 56 K is the effective temperature. There are different turbulence models reported in the literature, with their respective mathematical descriptions. The turbulence models are semi-empirical transport equations that describe the mixing and diffusion that increase due to turbulent eddies, as a function of the viscosity of the fluid and the turbulent viscosity, among other variables. The models of turbulence are coupled in the linear equation of momentum, and the tensor of tensions is a function of viscosity. This mathematical expression is the Average Reynolds number Navier-Stokes equation (RANS). Besides RANS, there is the large eddies simulation model (LES) and the direct numerical simulation model (DNS). Initial research works about turbulence were conducted by Kolmogorov (1941), based on the results obtained by Reynolds (1883). The
five turbulence models used in numerical simulations by means of RANS are SST
k −
2.2. Computational domain, meshing and boundary conditions
The geometry of the flat nozzle [10] studied in this work is shown in Figure 2, and the dimensions of the points of reference can be seen in Table 1. |
Figura 2. Schematic representation of the flat nozzle projected on the Cartesian xy plane. Adapted from Hunter [10].
Tabla 1. Dimensions in inches and in millimeters of the points of reference of the flat nozzle. Adapted from Hunter [10]
The geometry of the 2D computational domain can be seen in Figure 3, which is projected in the Cartesian xy plane, considering adiabatic the walls of the domain. The flow for this section was simulated due to the symmetry it possesses. The geometry of the nozzle is constructed with the dimensions in Table 1. Before the convergent section, there is a straight segment of length x = −25.4 mm; the nozzle starts at x = 0.0 mm, the throat is located at x = 57.785 mm, and the divergent section of the nozzle ends at x = 115.57 mm; the length of the section of the atmosphere ends at x = 471.17 mm.
Figura 3. (a) Computational domain. (b) Subdomain: flat nozzle.
Figure 4 shows the meshed domain, which is structured in a total of 20290 quadrilateral cells. The mesh was refined towards the walls of the straight section and of the convergent-divergent section, due to the presence of shear stress in those regions.
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The meshing was implemented in the ANSYSMeshing platform, and the domain was discretized by means of the interaction ICEM-CFD. The dimensioning included: smoothing, medium; center of the expansion angle, fine; curvature of the normal angle, 18°; minimum size, 0.000249 m; maximum size of the surface, 0.0249 m; maximum size, 0.0499 m; growth relationship, 1.2; and minimum length of the boundary, 0.000914 m. For the inflation: transition relationship, 0.272; maximum layers, 2; and grow relationship, 1.2.
Figura 4. (a) Computational domain meshed with 20 290 quadrilateral cells. (b) Meshed of the divergent section with 11 270 quadrilateral cells.
It is important to mention that, in order to obtain a good quality of the mesh, it should be assured that each cell is not very biased, since this can generate difficulties and inaccuracies in the convergence of the numerical solutions. The most appropriate type of bias for bi-dimensional cells is the equiangular bias with QEAS, where 0 ≤ QEAS ≤ 1 for any 2D cell, where an equilateral triangle, and a square or rectangle have zero bias [35]. For the mesh with quadrilateral cells in the domain shown in Figure 4, QEAS = 0 for 98 % of the total cells and QEAS = 0.3 for the remaining 2 % of cells, resulting in a good quality mesh of the computational domain. As
part of a numerical convergence study, the mesh shown in Figure 4 yielded a
satisfactory result with a final Mach number 2.0036 at the end of the
divergent section in the axial symmetry, at the distance 115.57 mm for rp =
8.78, and using a SST k −
The initial and boundary conditions were established as:
· At the atmosphere, the outlet pressure is the total pressure Patm = 102, 387kPa (14,85 psi),and the total temperature Tatm = 294, 444K (530 °R).
· The total inlet pressure of the flow is established for two cases of pressure relationships rp = 2, 008 y rp = 3, 413 being the total input pressure P0 = rp · Patm.
· The total inlet pressure of the flow is established for two cases of pressure relationships rp = 2, 008 y rp = 3, 413 being the total input pressure P0 = rp · Patm.
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· The total inlet temperature T0 = 294, 444K(530°R), is of equal magnitude than the temperature at the atmosphere. Due to the symmetry of the domain in the x axis, in the direction of the y axis the flow velocity is zero.
· The speed of the flow is zero in the adiabatic walls.
where the pressure and temperature data for rp = 2.008 and rp = 3.413, have been taken from Hunter [10].
2.3. Method of computational solution and equipment
The code ANSYS-Fluent version 12.1, which applies the finite volume method (FVM), was used for the numerical solutions of the flow of air. Among the different solution alternatives, it was chosen the option of analysis based in the density for a compressible fluid, and 2D symmetry in the Cartesian xy plane. In
each numerical simulation, a unique turbulence model was chosen in the
following order: SST k − A Síragon Laptop, model M54R, Intel Core 2 Duo, two 1.8 GHz processors and 3 GB of RAM memory, was employed for processing the data obtained in the numerical simulations.
3. Results and discussion
3.1. Comparison of the static pressure profiles with experimental data
In this section, the
numerical curves of static pressure obtained for the five turbulence models,
namely SST k − Figure 5 shows the static pressure profiles for rp = 2.008, where during the drop and after a slight increase in the static pressure, the five numerical curves are close and are superimposed with the experimental data up to an estimated position x = 70 mm. Following these distance the numerical curves become apart with respect to each other, and then become closer in the way to the outlet of the divergent section. In the extended detail shown in Figure 6, it can be observed how the trajectories of the numerical curves evolve after x = 70 mm, where the static pressure starts to increase, thus starting the separation of the flow from the wall/ The numerical
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curve corresponding to SST k
− Figure 7 shows the static pressure profiles for rp = 3.413, which are close to the experimental data up to x = 95 mm, after which they become separate. In the extended detail shown
in Figure 8, it can be observed how the trajectories evolve after x =
70 mm. Then, after x = 95 mm, the standard k −
Figura 5. Profiles of static pressure at the wall, for rp=2,008.
Figura 6. Extended detail of a section of Figure 5.
Figura 7. Profiles of static pressure at the wall, for rp = 3, 413.
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Figura 8. Extended detail of a section of Figure 7.
From
the comparison of the numerical curves in Figures 5 and 7, with respect to
the experimental data of static pressure of the flat nozzle from the work by
Hunter [10], the turbulence model SST k −
3.2. Comparison of the numerical and experimental shapes of the shock waves
The numerical simulations of the flow field with presence of shock waves in the flat nozzle, obtained for the five turbulence models are shown in Figures 9 and 10 for rp = 2.008, and in Figures 11 and 12 for rp = 3.413. The flow of air with rp = 2.008 in the divergent section is over expanded, thus the shock wave is present and it can be seen which regions show the Mach disc, the oblique collision, the reflected oblique collision and the beginning of the flow separation, identifying regions in which the flow is supersonic, transonic and subsonic. The over expanded flow is characteristic when the flow decelerates in the divergent section due to an abrupt increase in the pressure, passing from a supersonic to a subsonic velocity when the collision occurs. As the pressure of the flow increases at the inlet of the nozzle, the shock wave moves to the outlet of the nozzle. Similarly, the flow of air with rp = 3.413 is shown, and the over expanded flow in the divergent section also presents the Mach disc and the reflected oblique collision outside the nozzle; the divergent section is in the range of x/xt = 1.0 − 2.0, where xt is the variable distance from the position of the throat to the outlet of the nozzle, in the range 57.785-115.57mm. For each case, from the beginning of the flow separation downstream for the flow adjacent to the nozzle wall, a recirculation of flow is produced due to the pressure drop. As a consequence, an amount of air mass from the atmosphere is forced to enter grazing the nozzle wall.
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Figura 9. Shapes of the shock waves for different turbulence models. Density (kg/m3) of the flow for rp = 3, 413.
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Figura 10. Shapes of the shock waves for different turbulence models. Contour lines of density (kg/m3) for rp = 3, 413.
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Figura 11. . Shapes of the shock waves for different turbulence models. Density (kg/m3) of the flow for rp = 3, 413.
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Figura 12. Shapes of the shock waves for different turbulence models. Contour lines of density (kg/m3) for rp = 3, 413.
The profiles of the densities of flow obtained along of the symmetry in the direction of the x axis for the five models of turbulence, are shown in Figure 13 for rp = 2.008, and in Figure 14 for rp = 3.413. For each case, it is seen the behavior of the trajectories of the numerical curves, the decrease and increase in the density where the shock wave is present.
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Figura 13. Density profiles evaluated at the symmetry of the x axis, for rp = 2, 008.
Figura 14. Density profiles evaluated at the symmetry of the x axis, for rp = 3, 413.
After
comparing the numerical results of the shapes of the shock waves in Figures 9
y 10 for rp = 2.008, with the shape of the experimental shock
wave captured with Schlieren technique that can be observed in Figure 15
(from the work by Hunter [10]), it is seen that for the SST k − Similarly,
comparing the shapes of the shock waves shown in Figures 11 and 12 for rp =
3.413, with the shape of the experimental shock wave in Figure 16, it can
be seen that the SST k −
Figura 15. Shape of the shock wave for rp = 2.008. Adapted from the work by Hunter [10].
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Figura 16. Shape of the shock wave for rp = 3.413. Adapted from the work by Hunter [10].
As shown in Figures 9 to 12, the shock waves vary their shape according to the turbulence model employed in the simulations, and the beginning of the flow separation is not kept at a fixed position. The experimental Mach disc for rp = 2.008 is at x/xt = 1.5, with location x = 86.677 mm, where xt = 57.785 mm. Due to difference in density, which can be appreciated by the gray scale, it can be seen that there is a thickness of the shock wave, since the flow suddenly goes from a low to a high pressure, thus the velocity of the flow suddenly decelerates in a time instant. The same occurs for the shock wave present outside of the nozzle for rp = 3.413 at x/xt = 2.11, with location x = 122.06 mm. The numerical simulations have given for each Mach disc, the thicknesses of the wavefront in the x axis symmetry of the compressible flow domain, the position and the percentage of displacement, which are shown in Table 2 for rp = 2.008 and in Table 3 for rp = 3.413. The simulated flow for rp =
2.008 shows that the position of the Mach disc coincide for SST k −
It should be pointed that the thickness of the Mach disc was obtained from the density profiles, in the x axis symmetry, from the initial position where the density of the flow starts to increase to the final position where the maximum compression is reached. Figure 13 shows the density increase, for the estimated range 85-90 mm, which is the region where the collision front is present for the numerical simulations. For rp
= 3, 413, the positions of all Mach discs are displaced to the
right with respect to the experimental Mach disc, as shown in Table 3. The
With 1.27%, the SST k −
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previous case, the result of
the SST k −
Tabla 2. Thickness, position and percentage of displacement of each Mach disc with respect to the experimental Mach disc at x = 86.677 mm, for rp = 2.008
Tabla 3. Thickness, position and percentage of displacement of each Mach disc with respect to the experimental Mach disc at x = 122.06 mm, for rp = 3.413
For
both cases rp = 2.008 and rp = 3.413, in which the
flow is over expanded in the divergent section of the flat nozzle, the shapes
of the shock waves obtained for the SST k − It should be pointed that a case study for the same geometry of the flat nozzle [10] considered in the present work, but with a porous surface in the flat wall of the divergent section, was conducted by Abdol-Hamid et al. [36], who simulated the 3D flow for the three turbulence models standard k − e [16], SZL [12] and RSM [21], comparing with experimental results. The 3D results obtained in the symmetry of the flat wall, did not significantly contribute in an improvement when compared to the 2D results, for the range 1.41 < rp < 2.1 in the pressure relationship. For flow in domains that have symmetry, the favorable option is to simulate in 2D due to the save in hours of computational cost, which reduces the time of iteration and yields favorable results in specific regions, without having to use 3D flow simulation to obtain similar results in symmetry. Nevertheless, the 3D simulation provides relevant information away from the symmetry, in the corners of the walls, where the flow regime suddenly changes; for this it should be considered the use of turbulence models which have been already validated, and furthermore, if more precision is required in the numerical results the models LES or DNS should be employed. The obtained numerical results are related to the mathematical fundamentals of each turbulence model, and the evaluation method applied in the region of the turbulent limit layer, because of the presence of shear stress in that region of flow. Besides, in the limit layer there are two parameters involved, namely the thickness and the friction coefficient, for both laminar and turbulent flow. |
The
SST k − This model has the ability of forecasting the behavior of the compressible fluid with more precision for opposite pressure gradients, which in the simulations demonstrates where the front of the shock wave is present in the symmetry in the direction of the x axis. The sensitivity to abrupt pressure variations, which produce the separation of flow from the divergent wall, is slightly smaller with respect to the turbulence models k−e and RSM, which are closer to the experimental data. Nevertheless,
the SST k −
4. Conclusions
After evaluating the five
turbulence models, namely SST k − Regarding
the profiles of static pressure obtained in the simulations along the walls
of the flat nozzle, the turbulence model SST k − The
profiles of density evaluated in the symmetry of the x axis, for rp
= 2.008 and rp = 3.413, exhibit an abrupt increase
in magnitude where the shock wave is present, and the SST k − The
shapes of the shock waves for the field of density, obtained in the
simulations with the SST k − For
further works it is recommended to simulate the 3D flow and compare with the
results of this work, to determine the numerical deviations that could occur with
respect to the experimental data of pressure. Besides, simulate the flow with
the SST k −
Acknowledgement
My gratitude to Jehovah, mi Almighty God, my source of wisdom and inspiration. To the Mechanical Engineering Department of the Universidad Nacional Experimental Politécnica “AJS” Vice-Rectorado Puerto Ordaz (UNEXPO), Bolívar,
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Venezuela. To the Group of Mathematical Modeling and Numerical Simulation of the Universidad Nacional de Ingeniería (UNI), Lima, Perú.
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